Power Action

POWER · ACTION

Design-for-Manufacture Review
Contract Electronic Manufacturer
Lisburn, Northern Ireland · Est. 1995 Sample · illustrative

An example review — so you know what you'll get.

A redacted sample of the review every customer receives. We flag the manufacturability and reliability risks in your design — honestly and free. Getting them right, and building boards that can't fail, is what we do together.

Board
6-layer control PCB
Finest pitch
0.4 mm BGA · 0201
Components
142 (8 BGAs)
Customer
[Redacted]
Verdict Manufacturable — buildable to IPC-A-610 class, with 4 design risks and 2 sourcing risks to resolve before build.

Findings & Risk

SeverityAreaWhat we found & why it matters
Risk Solder & thermal Ground pour on U7 has no thermal relief on two pads. → Cold-joint & tombstoning risk at reflow — resolved with you before build.
Risk DFM / spacing A cluster of 0201s sits below our courtyard process window. → Solder-bridging risk in volume — corrected together at DFM.
Advisory Testability Four critical nets have no test access. → Limits in-circuit & functional coverage — test strategy defined with you.
Sourcing Obsolescence Two components are nearing end-of-life with extended lead times. → Supply risk — qualified alternates sourced through our 1,000+ distributor network when we build.
Handling Moisture sensitivity One MSL-3 device identified. → Dry-stored, baked and floor-life tracked in our controlled component storage — no popcorning risk at reflow.
Planned Inspection All 8 BGAs have hidden joints under the package. → 100% 5-axis real-time X-ray scheduled — every ball and void verified, not assumed.
What this is worth: catching these before the first build avoids a respin, protects your timeline, and means the boards we ship are right the first time — exactly why programmes that can't fail come to us.
How the free review works: we flag every risk we find — honestly and free. The detailed fixes, and a board that can't fail, come from building it with us. Your design and IP stay yours; NDA before any files change hands.